Tire & Rubber
KAIRA having rich expertise in Tire industry for various application (Electro-Mechanical). With our capabilities & skills set in Industrial Automation, Industrial Networking, Project Management, Mechanical Design, Panel engineering & Software system along with Tire process & machine knowledge, we exceed expectation as world class supplier for all Automation solution under single umbrella within stipulated time.
Quality & First time Right is our default standards. Our ultimate aim is to “Exceed Expectation” & give world class product, service & support experience at competitive price.
- Tire Industries on following Application
Recipe Management
Tyre Building Machine
Bias Cutter
Strip Applicator
Curing System
Extruder Line System
Mixer SCADA & Reporting
Curing SCADA
Chemical Recipe System
Width Measurement
Tire Tracebility
Utility SCADA
Connected Plant SCADA
Digital SPC (Statistical Process Control)
Control System Upgradation
Cut to Length Application
Tracebility(Process & Product Level)
MES (Manufacturing Execution System)
Energy Management
Value Delivered to Tyre Manufacturers
- Centralized management of machine and process recipes
- Controlled recipe selection and change tracking
- Reduction of manual errors and process deviations
- Ensures consistency and repeatability in production
- Real-time monitoring of TBM operations through PLC, HMI, and SCADA integration
- Digital recipe management to ensure correct layer sequence and process parameters
- Production, downtime, and efficiency reporting for performance improvement
- Alarm and fault analysis to reduce breakdown time
- AI based Maintenance system
- No Scan No Load functionality
- Integration with MES for batch tracking and tyre traceability
- Precise length and angle control using encoder-based automation
- Real-time monitoring of cutting parameters and machine status
- Automatic rejection and deviation alerts to reduce material wastage
- Production and downtime reporting for better planning
- Integration with plant SCADA and MES systems
- Accurate strip application through synchronized motion and speed control
- Digital recipe selection for different tyre sizes and specifications
- Online monitoring of application quality and process parameters
- Reduction of manual intervention and operator dependency
- Data integration for traceability and quality analysis
- Live monitoring of curing presses and cycle parameters
- Recipe-based control for temperature, pressure, and curing time
- Alarm, event, and fault diagnostics for quick troubleshooting
- Press utilization, cycle time, and productivity reporting
- Integration with MES for tyre-wise curing traceability
- Real-time control and monitoring of extruder speed, temperature, and pressure
- Online quality monitoring for width, thickness, and consistency
- Automated SPC and trend analysis to detect process variations early
- Production, scrap, and energy consumption reporting
- Seamless integration with upstream and downstream systems
- Real-time monitoring of mixer operations
- Batch-wise data capture and historical analysis
- Automatic production, downtime, and performance reports
- Improved visibility and control of mixing processes
- Live monitoring of curing presses and parameters
- Alarm and event management for abnormal conditions
- Cycle time and press utilization tracking
- Improved curing quality and reduced rejections
- Digital management of chemical formulations
- Accurate dosing and sequencing control
- Complete batch traceability for compliance and audits
- Enhanced safety and process consistency
- Width Monitoring & open splice detection system with SPC
- Instant deviation alerts and trend analysis
- Improved dimensional accuracy and quality control
- Reduced material wastage
- End-to-end traceability from raw material to finished tire to warehouse to dispatch
- Unique identification and tracking at each process stage
- Quick root cause analysis for quality issues
- Compliance with customer and regulatory requirements
- Monitoring of utilities such as compressors, boilers, chillers, and power
- Real-time energy and consumption data
- Alarm and efficiency analysis
- Optimized utility usage and reduced operating costs
- Centralized view of all production and utility systems
- Integration of multiple PLCs and machines
- Plant-wide dashboards and KPIs
- Improved decision-making through real-time insights
- Automated data collection from machines and instruments
- Real-time SPC charts and trend monitoring
- Early detection of process variations
- Improved product quality and process stability
- Modernization of legacy PLC, HMI, and SCADA systems
- Improved reliability, safety, and maintainability
- Minimal downtime during system migration
- Future-ready automation architecture
- Accurate length control during cutting operations
- Encoder-based precision measurement
- Reduced material wastage and rework
- Consistent product quality
- Tracking of process parameters and production history
- Operator, machine, and batch-level traceability
- Faster audits and issue resolution
- Enhanced transparency across operations
- Real-time production tracking and reporting
- OEE, downtime, and loss analysis
- Seamless integration with ERP and shop-floor systems
- Improved operational efficiency and visibility
- Real-time monitoring of electrical and utility energy usage
- Energy consumption analysis by area, machine, or shift
- Identification of energy losses and optimization opportunities
- Reduced energy costs and improved sustainability
- Higher productivity and operational efficiency
- Improved quality and reduced rejections
- Complete visibility and traceability
- Reduced human dependency and errors
- Scalable and future-ready digital solutions
